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Gold & Jewellery Manufacturing ERP

From Karat to Counter,
Every Gram Accounted For
AI-Driven Jewellery ERP

Run your entire jewellery business on one platform — karigar allotment, BOM and wastage, hallmarking and HUID, exhibition stock, B2C catalogue and GST e-invoicing — with gold weight reconciled at every step. Built for manufacturers and traders across India and the UAE.

Book a Demo

The challenge

Jewellery runs on gold, trust and speed. Spreadsheets and WhatsApp break all three.

Where did the gold go?

Metal goes out to departments and karigars all day. Losses only show up at month end, when it is too late to trace them.

Orders from everywhere

Exhibitions, distributors, retailers and phone calls. Sizes, karats and approvals get lost between them.

A blind shop floor

Which tray is in which department? Who is working on it? Which order is already late?

Catalogue at scale

Thousands of designs, each with sizes, karats, stones, weights and photos, that sales teams must show correctly.

Jewellery manufacturing workshop

Built for Gold & Jewellery

Gold doesn't forgive guesswork. Merciglobal tracks every tola from issue to sale — making charges, wastage, stone weight and purity — so your stock always reconciles and your margins stay protected through every rate fluctuation.

    Weight-accurate at every stage

    Issue, process, transfer and return — gross, net, stone and wastage reconciled karigar-wise so nothing leaks on the floor.

    Karat & purity, end to end

    Define karat, fineness and alloy once; the ERP carries it through BOM, costing, hallmarking and billing automatically.

    Karigar productivity, to the gram

    See each karigar's pending issue, returns, wastage and turnaround — and settle labour on actuals, not estimates.

    Hallmarking & HUID ready

    Capture BIS hallmark and HUID against every piece, with full traceability from casting batch to invoice.

    India & UAE, one platform

    Run INR and AED books, GST and UAE 5% VAT, with an English/Arabic-ready UI — for your Surat factory and Dubai counter alike.

One connected flow

From the order to dispatch, one system tracks every step

01

Capture orders

Sales App and Exhibition Desk

02

Approve

Distributor, Sales, Accounts, Order Manager

03

Plan

Order BoM, Job BoM, batches, job sheets

04

Produce

Trays through 15 departments, melting to packing

05

Guard the gold

Control Room, day close, loss recovery

06

Check quality

Purity, XRF, weight, finish, hallmark

07

Dispatch

Slips and barcode labels

08

See it all

8 live dashboards, TV board, Ask AI

Sales App · for retailers and distributors

Your full catalogue in every dealer's pocket

A mobile ordering app that works on any phone, tablet or desktop. Dealers log in with a WhatsApp OTP, so there are no passwords to forget.

Live weight engine

Change the size or karat and the gross and pure weight update instantly, before the order is placed.

Browse and filter

By category, collection and weight range, with zoomable images and variants

Configure each piece

Size, karat, stone colour, quantity and remarks per line

Cart, wishlist, reorder

Saved on the server, so the cart follows the dealer between devices

Custom design requests

Customer uploads a photo; a new design code is created for the factory

Track every order

See which department the order is in, or request a change

Exhibition order desk

Turn a crowded exhibition stall into clean, confirmed orders

1 · Onboard

Register the visitor

Mobile check, company and city. The right distributor is assigned by country.

2 · Scan

QR codes on trays

The phone camera scans each design. The system records which trays were shown to which buyer.

3 · Review

Buyer's own cart

A private link on WhatsApp lets buyers check quantities and add remarks on their own phone.

4 · Report

Nightly digest

Every evening, an email lists the day's orders by distributor and retailer.

In a live deployment, almost all orders in the first season came through this desk: about 390 orders and over 21,000 pieces in five weeks.

Approval chain

No order reaches the floor until it is approved

Distributor

Confirms the retailer's order

Sales head

Checks designs and terms

Accounts

Clears credit and dues

Order manager

Releases it to production

Approve, reject or restore at every step, each with its own role dashboard and queue.

Priority and delivery date travel with the order, so planning knows what comes first.

Full audit trail. Every action is logged with the user and the time.

Production planning

From approved order to job sheet in minutes

The planner sees every approved line in one place, groups similar items into batches and hands each department a printed job sheet.

Order BoM and Job BoM

Components, blank and ready weight, profile, background, machine code and size variation

Ready for Batch

List or grouped view of everything waiting; build a production batch in one click

Job sheets and priority

Assign operators, set item priority and print job sheets with design images

Shop floor · department dashboard

Every tray, in every department, visible in real time

A typical route (departments are set up in a master to match your factory)

MeltingKathaSPMSPMachineSSDLaserPolishCleaningSettingEnamelQCPackingDispatchControl Room hub

Receive a full tray or part of it

Assign an operator and start the clock

Record rejects with a reason, per department

Transfer and merge components to the next stage

Every move logged with gross weight, purity and pure weight

Control Room · gold accountability

Know where every gram is, every day, and where the loss happened

Issue and receive

Metal goes out and comes back with gross weight, purity and pure weight worked out automatically. Trays are verified before release.

Day start, day close

Each evening, department stock is settled and locked in the vault, then restored next morning. Balances are shown in pieces and grams.

Loss recovery

A guided wizard from chips to heating to melting calculates the true metal loss and records it in the Loss Book, by department.

Quality and dispatch

Checked against your standards, labelled and ready to ship

Quality control

A QC parameter master you define, with reject reasons linked to each department.

Purity / karatXRF compositionWeight accuracyHardnessSurface defectsColour and finishHallmark check

Dispatch and printing

  • Dispatch slip on A4 or a thermal printer, with category, quantity and weight.
  • 50 × 25 mm barcode labels (Code128), design QR labels, and process and transfer slips.
  • Order prints with design photos for the buyer.

Department TV board

Put the shop floor on the wall

A full-screen board for a factory TV. Every department shows what is waiting, in hand, being worked on and done. It refreshes every minute.

Trays that sit too long are flagged amber after 1 day and red after 3 days, so supervisors act before an order slips.

Polish

In hand 18 · Working 6

On time

Setting

In hand 24 · Working 9

2 trays over 1 day

Laser

In hand 41 · Working 12

1 tray over 3 days

Enamel

In hand 7 · Working 3

On time

Illustration of the board layout

Business Flow Modules

Every module a jewellery manufacturer actually needs — from the design table to the GST portal, working together on one gold-accurate ledger.

01

Design & Karat Masters

Karat, fineness and alloy masters that flow into every transactionProduct design and collection masters with images and specsCategory, item and item-group masters for fast cataloguingBOM master — metal, stones, findings and making charges per designProfile, background and tray masters for production routingProcess and workflow masters mapped to your real floorColour and bill-category masters for clean classificationOne design, infinite reuse — quote and produce in minutes
02

Production Intelligence

Orders to job BOM — convert an order into a costed job instantlyKarigar allotment with gross, net and stone weight captured on issueProduction batches tracked from casting to finishingDepartment transfers with weight reconciliation at each handoffMaterial issue and returns settled on actual wastageReject-reason capture for melt-and-recast accountabilityQC parameter checks before a piece leaves the floorLive work-in-progress and karigar turnaround at a glance
03

Exhibition & B2C

Exhibition orders, users, customers and carts for trade showsTray–design mapping so showroom stock is always tied to inventoryB2C catalogue with carousel and banner managementWishlist and cart for online and counter customersUser-wise product visibility for tiered pricing and accessConsignment and exhibition stock reconciled to the main ledgerFrom the Dubai Gold Souk to your B2C store — one stock, many channels
04

Stores & Inventory

Store issue, stock-in and stock-out with weight and purityReal-time metal and stone inventory by karat and locationTray-wise physical stock matched to system stockConsignment-in and consignment-out trackingLoss and wastage visibility across every departmentHUID and barcode-linked stock entry for fast, error-free countingAsset master and service tracking for machinery and tools
05

GST & Compliance

GST e-Invoice and e-Way Bill generated from the same screenGSTR-1, Form 3B and B2B supplies, export-readyAuto-match GSTR-2B against purchases to plug ITC leakageHSN output summary for clean returns filingHUID and BIS hallmark captured for statutory traceabilityUAE 5% VAT handling for your Ajman / Dubai entityMulti-currency (INR/AED) with daily gold-rate-linked pricing
06

CRM, AI & Automation

Lead and visitor management for showroom and B2B enquiriesWhatsApp and SMS automation for order and dispatch updatesAsk-AI assistant — query stock, orders and ledgers in plain languageAI-driven QC vision to flag defects before dispatchNotification rules and despatch for approvals and alertsRole-based approval limits, device management and audit logDocument vault for certificates, invoices and karigar records

Decisions at the Speed of the Gold Rate

Every gram, every karigar, every karat — turned into the numbers that protect your margin. 8 management dashboards with 114 live widgets, 400+ reports, and Ask-AI for instant answers.

1

Gold reconciliation report

Opening, issued, returned, wastage and closing — balanced to the gram, karigar and department wise.

2

Making-charge & wastage analytics

See labour and loss by design, karigar and process, and price new orders on real cost.

3

Stock & valuation, live

Metal and stone valuation re-priced to today's rate, ready for any audit or insurance call.

Jewellery ERP analytics dashboard

Management dashboards

The whole business on one screen

8 dashboards with 114 live widgets: management, sales, region, order pipeline, production, workforce, exhibition and system.

Click any number to drill down. Export to Excel or PDF. Day and night modes.

Management overview dashboard
Screenshot from the demo login, names randomised

Production and workforce

Find the bottleneck and the loss

Pieces issued, received and rejected per department. Metal loss by department. Rejections by reason.

Worker and machine scorecards, pieces per work hour, and a department-by-weekday activity heatmap.

Production department-wise dashboard
Screenshot from the demo login, names randomised

Masters built for jewellery

Designs, karats and materials, described the way jewellers think

Product design

Category, collection, karat and purity, gross and pure weight, stone type and colour, enamel, rhodium, sizes, barcode and three photos.

Items and stores

RM, semi-finished, finished and scrap; HSN and GST; ABC and VED class; reorder levels; locations, racks and physical stock checks.

Fast catalogue setup

Drag in hundreds of photos at once and they match to design codes automatically. Import designs from a spreadsheet.

A karat master with your purity percentages drives every weight calculation, from the dealer's order screen to the Control Room.

Running live today

A gold jewellery maker selling across India, the UAE and Oman

2,750

designs in the catalogue, every one with photos

~300 kg

of gold ordered in the first five weeks

21,600+

pieces ordered across about 10,000 order lines

550+

retailers, distributors and sales staff on the apps

570+

buyers registered at exhibitions

15

shop-floor departments tracked tray by tray

Figures from a live deployment, rounded, as of October 2026

Why Jewellers Choose Merciglobal

Three decades inside Indian manufacturing, now purpose-built for gold — every feature earns its place on the shop floor.

1

Gram-perfect reconciliation

Gross, net, stone and wastage balanced at every issue, transfer and return.

2

Karigar-wise costing

Settle labour on actual turnaround and wastage, not guesswork.

3

Hallmarking & HUID

BIS hallmark and HUID captured and traceable to the casting batch.

4

Exhibition stock control

Trade-show and consignment inventory always tied to the main ledger.

5

Integrated B2C catalogue

Carousel, banner, wishlist and cart for online and counter sales.

6

GST, done right

e-Invoice, e-Way Bill and GSTR-2B auto-match in one flow.

7

India + UAE ready

INR/AED, GST and 5% VAT, with an English/Arabic-ready interface.

8

Ask-AI built in

Plain-language answers on stock, orders and ledgers — no report hunting.

9

WhatsApp automation

Order, dispatch and payment updates sent automatically.

10

Secure & auditable

Role-based limits, device control and a full approval audit trail.

Completeness

What is covered today, and what can be added

Order captureSales App, Exhibition Desk, WhatsApp cart linksLive
Approvals4-step chain with a dashboard for each roleLive
PlanningOrder and Job BoM, batches, job sheetsLive
Shop floorDepartment tracking, transfers, merge, rejectsLive
Gold controlIssue and receive, day close, Loss BookLive
QC and dispatchQC parameters, slips, barcode labelsLive
Insight8 dashboards, TV board, reports, daily digestLive
Purchase and storesGRN, stock in and out, store issueBuilt, set up per customer
Accounts and GSTVouchers, e-invoice, e-way bill, returnsPlatform module
Specialist add-onsKarigar wages, refining, stone ledger, RFIDBuilt on request

Getting started

Shaped to your factory, not the other way round

1

Study

We map your departments, karats, approvals and prints

2

Configure

Masters, workflow, QC checks, user rights and print layouts

3

Load

Your catalogue, photos, dealers and opening stock

4

Train

Role by role, with a help page for every screen

5

Go live

With ongoing support through built-in tickets

Why Merciglobal: We build ERP for manufacturers in jewellery, textiles, paper and ports, for clients in India and the UAE. Your own screens and reports are added on the same platform.

Automating Segments

Modules You Will Love

Purpose-built for gold

Karat, wastage and making charges are first-class, not bolted-on afterthoughts.

Mobile & showroom ready

Approve, allot and check stock from the floor, the counter or your phone.

Rate-fluctuation proof

Re-price stock and orders to the live gold rate so margins never slip.

Modular & scalable

Start with manufacturing, add B2C, exhibition and accounting as you grow.

Fast to go live

Masters, BOM and karigars imported and live in weeks, not quarters.

AI-driven, future-ready

Ask-AI, QC vision and WhatsApp automation included from day one.

Questions and Answers

Trusted By

Corporate Manufacturers Across India and the UAE.

150+ clients served. Six industries. One standard of delivery.

Reliance Power
Shrijee Group
JBGO
Sumeet Industries
K R Composites
SkyEngg
Client Outcomes

What Industry Leaders
Say.

Hear from the leaders who are redefining manufacturing through our integrated digital ecosystem.

Dharmesh Patel
Weaving

"Merciglobal ERP transformed our production tracking. The real-time insights are unparalleled."

Dharmesh Patel

Managing Director, Eagle Group, Surat

Mahendra Jain
Textile Manufacturing & Trading

"The integration between modules is seamless. We've seen a 30% reduction in lead times."

Mahendra Jain

Managing Director, B.K.Tex Group, Mumbai

Dipak Katiyare
Computer Sales & Services

"Deployment was surprisingly fast. The AI features help us predict maintenance before failures occur."

Dipak Katiyare

Founder & Managing Director, Radhe Computers, Surat

Free · AI-powered · No obligation

Get your free ERP Fit & Gap-Closure analysis

Upload your requirement sheet for Jewellery Manufacturing. We instantly map every requirement against the live Merciglobal Cloud ERP and prepare a requirement-vs-fulfilment comparison plus a tailored proposal deck — then help you book a live demo.

  • ✓ Coverage matrix (Excel)
  • ✓ Custom pitch deck (PPT)
  • ✓ Demo with a specialist

Ready to account for every gram?

Book a live demo. We load a sample of your catalogue and walk your team through one order, from the exhibition stall to dispatch.